Project Overview
Industry: Manufacturing
Location: VIC
Duration: 2 Days
Types of Laser Used: Jango 1000W
Summary: Precision Laser Cleaning (PLC) was engaged to conduct a full mould clean to remove built-up polymer residue from the mould's intricate surfaces.
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The Challenges
Significant Production Downtime: Manual chemical cleaning took over a week per mould, required two staff and caused substantial loss of manufacturing output.
Operational & Safety Risks: Chemical cleaning released harsh fumes, posing health risks to nearby employees.
Risk of Mould Damage: Abrasive cleaning methods were too harsh for delicate moulds, risking surface damage, compromised product quality and costly repairs or replacements.
The Solution
Advanced Laser Technology: A Jango 1000W laser was used to quickly and precisely remove thick polymer residue without damaging delicate mould surfaces.
On-Site Power Solution: PLC supplied a 20kVA generator to overcome the lack of three-phase power, ensuring no project delays.
Controlled & Safe Environment: Established a secure work zone and used high-efficiency extraction to capture airborne particles, allowing staff to work safely nearby.
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The Results
The mould cleaning was completed in just two days, cutting downtime by 71% compared to the previous chemical method. Four moulds with five parts each were returned to production immediately, restoring efficiency and saving on labour and replacement costs. The non-contact, non-abrasive laser process preserved mould integrity, eliminated surface damage, avoided hazardous chemicals and was completed with zero safety incidents.
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